Our Solutions
Four material families – thermoset, thermoplastics, rubber and liquid silicone rubber – mastered under one roof. We match the right material and process to each application, from sealing and damping to structural parts and metal-replacement for the most demanding industries.
Materials
From thermoset composites to liquid silicon rubber and multi-material solutions — all under one roof, integrated into a single value chain.
Thermoset composites deliver dimensional stability under heat and chemical exposure that thermoplastics cannot match. Where metal was once the only option, our thermoset expertise opens a lighter, more efficient path — without compromising on precision.
High-performance thermoplastics combine structural strength with design freedom — fully automated at high volumes and consistent quality. PEEK and filled grades meet the most demanding mechanical and thermal requirements in automotive and industrial applications.
Besides to PPS or PEEK, we can of course also process engineering thermoplastics such as PA, PBT, POM or others.
Where parts need to seal, damp or flex reliably over years of use, solid rubber delivers the elastic performance that rigid polymers cannot. Backed by our own compound library, we tune hardness, resilience and chemical resistance to the exact demands of each application.
Liquid silicone rubber combines the elasticity of rubber with the processing efficiency of injection moulding. Fully automated production ensures tight dimensional control at speed — across a hardness range of 30 to 70 Shore A.
Combining materials in a single component reduces assembly steps, improves functional integration and opens new design possibilities. Our K+K and insert overmoulding expertise covers metal-to-plastic conversion, structural inserts and complex multi-material assemblies.
Segments
We serve different industries where precision and reliability are of the utmost importance — from mobility and new energy to demanding industrial applications, all held to one consistent standard.
From powertrain to driver assistance — precision polymer components for the most demanding automotive applications.
Electrolyzers and energy storage systems demand materials that perform under extreme conditions. We deliver.
Reliable, high-volume components for appliances, HVAC and consumer applications — built to last.
Case-studies
Selected projects demonstrating our cross-material, cross-process expertise — from concept validation to high-volume serial production.
Electric vehicle systems demand precise temperature control. Our precision covers, housings and seals manage heat across motors, batteries and electronic control units — where higher precision translates directly into higher efficiency.
Advanced Driver Assistance Systems rely on high-precision parts for critical sensors and electronics. We co-develop and produce radar, LiDAR and parking-sensor components in composites and thermoplastics, even with high wall-thickness variation.
The impeller is the heart of every pump. We are one of the original manufacturers of injection-moulded and machined fuel pump impellers — with over 100 million thermoset and thermoplastic parts shipped since 1993.
We are one of the world’s most important suppliers of phenolic housings machined with pocket grinding and single-side lapping. Component volumes are approaching 50 million since the first parts rolled off the line in 1999.
This PVD-coated thermoset drum replaces metal in automotive emergency braking radar systems. As a high-safety part, it demands precise tolerances and specific reflection properties to perform reliably over its lifetime.
This thermoset piston is part of the brake system. A high-safety component, it must hold strength up to 450 bar and tight roughness tolerances over its lifetime, achieved through centreless grinding.
This precision-moulded thermoset valve block carries four assembled valves in the DSG dual-clutch gearbox. Tight tolerances, high strength and strict contamination control are the key outcomes of our process.
With over 50 million parts produced, this critical part for Natural Gas application requires a burrless production while the bonding is guaranteed by plasma activation.
The sophisticated rubber compound provides excellent resistance to fuel, ozone, and low temperatures. The check valve ensures reliable operation within the fuel tank under varying pressure conditions.
Using a bonding connection stronger than the rubber strength, this actuator in an air press application proves to be very reliable. A thin rubber layer of only 1.2mm is bonded to the metal part.
Let‘s discuss your requirements and identify the right material and manufacturing solution. Get in touch with our engineering team.
Contact
Our engineers are happy to review your requirements and explore how PPS can support your next project — from first sketch to series production.
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