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Our CAPABILITIES

Your partner from idea to series

From co-development and moulding to finishing, assembly and testing – every production step under one roof, across two specialized competence centers in Belgium and Poland. We don’t just make components; we engineer the processes that deliver them, with the precision control that demanding applications require.

Co-Development

4 Phases from concept to series production

01

Customer Insight

  • Requirements analysis
  • Feasibility check
  • Material pre-selection
  • Application review
  • Cost target alignment
02

Co-design & Optimize

  • Design for manufacturing
  • Mould flow simulation
  • Material validation
  • Tooling concept
  • Tolerance analysis
03

Prototype & Validate

  • Rapid prototyping
  • Functional testing
  • PPAP
  • Test report documentation
  • Customer sign-off
04

Industrialize & Launch

  • SOP preparation
  • Process qualification
  • Serial launch
  • Control plan
  • Ramp-up support

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Everybody said it wasn’t possible and now we have the parts in our hands.

Project Lead · Tier-1 Supplier

From first concept to stable series —
your partner from day one.

Your partner from day one.
Avoid costly late-stage changes. We enter your project at concept phase – aligning material, tooling and production from the start.

Your partner from day one.

Avoid costly late-stage changes. We enter your project at concept phase – aligning material, tooling and production from the start.

Moulding

Five moulding processes. One quality.

From thermoplastics to elastomers – all moulding technologies under one roof, enabling multi-material design without supplier fragmentation. Precision is not the exception. It is our standard.

Thermoset moulding 
At Polymer Precision Solutions we have a unique experience in moulding thermoset composites. When precision-critical components have to perform in challenging environments, the irreversible 3D crosslinks of the material unlock properties no thermoplastic can match.

Process details

  • Injection moulding
  • Injection-compression moulding
  • Inline quality monitoring

materials

Phenolic Epoxy BMC
Lead Site: Lommel, Belgium

High-performance thermoplastic injection moulding at PPS is built for volume — fully automated lines ensure consistent part quality across millions of cycles. We process demanding engineering grades including PEEK and filled polymers that require precise control of temperature, pressure and cycle time.

Process details

  • Injection moulding — fully automated, high-volume production with inline quality monitoring
  • Material handling — controlled drying and conditioning for sensitive high-performance grades (PEEK, PPS polymer)
  • Mold simulation — reduces time-to-market

materials

PEEK PPS polymer Filled grades Engineering polymers
Lead Site: Lommel, Belgium

At our Kaniow competence center we don't just mould rubber, we formulate it. Eight decades of material know-how and our own in-house laboratory give us full control over hardness, resilience, chemical resistance and aging behavior across every rubber application.

80 yrs Rubber experience
800+ Own compound recipes
In-house Rubber laboratory

Moulding

  • Compression moulding – for small and precision parts from 100% rubber
  • Injection moulding – for high volume precision components
  • Transfer moulding – for small components in small series or to combine two different components

Bonding

  • Rubber-to-metal & rubber-to-plastic –with extensive bonding experience, we permanently join rubber to rigid substrates, combining elastic flexibility with structural strength in one component
  • Performance under stress – bonds hold under heavy loads, vibration and harsh conditions, improving sealing and reducing noise

materials

NR EPDM IIR NBR CR HBNR AU FKM VMQ FVMQ
Lead Site: Kaniow, Poland

Liquid silicone rubber injection moulding combines the elastomeric properties of silicone with the efficiency of fully automated injection moulding. Short cycle times, tight dimensional tolerances and a broad hardness range from 30 to 70 Shore A make LSR the material of choice for precision sealing and functional soft components.

Process details

  • Injection moulding — fully automated 2-component dosing for consistent material quality
  • Fast cycles — cold runner systems minimize waste and enable high-volume series production
  • Precision control — accurate shot weight and dimensional tolerances maintained through automated inline monitoring

materials

LSR 10–80 Shore A Food-grade grades Medical-adjacent grades Self-adhesive LSR
Lead Site: Lommel, Belgium

Multi-material and insert moulding combines the functional properties of different materials within a single component. Reducing assembly steps, improving structural integrity and enabling design solutions that mono-material processing cannot achieve. We integrate metal threads, bushings, leadframes, magnets and sensitive sub-components directly into the moulding process.

Process details

  • K+K moulding — two-shot process combining two polymer materials in one tool cycle; no adhesive, no secondary bonding
  • Insert moulding — metal or functional inserts placed in the tool prior to injection; threads, bushings, leadframes and magnets fully integrated
  • Overmoulding — polymer applied over a pre-formed substrate for protection, grip or functional encapsulation

materials

Metal threads Bushings METAL PLATES Sensitive sub-components
Lead Site: Lommel & Kaniow — both sites

Functional finishing

Precision that goes beyond the mould

Molding is the beginning. Our in-house finishing capabilities take every component to its final functional and dimensional specification.

Dimensional finishing

Precision machining after moulding

  • Flat grinding
    Single & double-sided lapping
  • Centerless grinding
    OD and X-axis CNC
  • Pocket milling
    Eccentric CNC milling

functional finishing

Traceability, coating
& curing

  • PVD coating
    Application of metal coating
  • Laser treatment
    Marking & surface activation
  • Curing & washing
    Post-cure, cleaning, traceability
  • Deflashing
    Automated & manual
  • Surface quality
    Controlled roughness & gloss
  • Traceability
    Laser coding, data matrix

Assembly

Integrated assembly.
Three levels.

Three levels of automation – adapted to your volume, complexity and integration requirements. One partner from moulding through to finished assembly.

Manual

  • Mixed variants
  • Low volume
  • High flexibility

Semi-automated / flexible

  • Complex parts
  • Medium volume
  • Scalable line setup

Fully automated

  • High-volume output
  • Cycle time optimised
  • Inline quality check

Measurement & Testing

Proven quality
in-house, end to end

Inline and offline quality assurance as an integral part of the process chain – not outsourced, but carried out in-house. 5 µm flatness tolerance achieved as standard.

5 µm

Flatness tolerance achieved

± 2 µm

Thickness tolerance achieved

Inspection

Inline during production + offline for sampling and approval

  • Inline inspection
  • Offline inspection
  • 3D CMM (tactile)
  • Optical / camera
  • Surface quality

Laboratory testing

In-house laboratories – material testing throughout the entire life cycle

  • Temperature resistance
  • Chemical resistance
  • Pressure / tension
  • Ageing & humidity
  • Swelling
  • Contamination

Certification

Built to the highest standard

IATF 16949

Automotive quality management
International standard for quality management systems in the automotive supply chain.

ISO 9001

Quality management
Global standard for quality management systems ensuring consistent product and service quality.

ISO 14001

Environmental management
Framework for organizations to manage environmental responsibilities in a systematic way.

Our CAPABILITIES

Want to see our capabilities in action?

We're happy to walk you through our processes and discuss how we can support your next project – from first concept to serial production.